Die Casting
Die Casting is the process of forcing molten metal under high pressure into the cavities of steel molds, called dies. Dies range in complexity to produce any non-ferrous metal parts from sink faucets to engine blocks, it offers a more uniform part, generally good surface finish and good dimensional accuracy, as good as 0.2 % of casting dimension. For many parts, post-machining can be eliminated, or very light machining may be required to bring dimensions to size. Die casting molds tend to be expensive as they are made from hardened steel, also the cycle time for building these molds tend to be long.
Materials: Aluminum, zinc and brass alloys according to DIN, ASTM, ISO, BS, JIS, SS, GB.
Weight Range: 10g up to 25 kg.
Dimensions: 800mmx500mmx300mm .
Order Quantity: Small, medium and large series.
Machining: Machining Center, CNC, conventional machines, all current processing methods.
Surface treatment: Shot blasting, hot-dip galvanizing, electrical galvanizing, chemical galvanizing, tumbling,
powder coating, painting, polishing, passivation, vitrifying, etc.
Quality Control: Chemical analysis, mechanical properties, impact testing, pressure testing, 3-D co-ordinate CMC, metallography, magnetic particle flaw inspection, etc.
